There are positives and negatives to using both steel and glass for jacketed reactors. Many jacketed reactors can be connected to laboratory automation software, offering the user precise control over the temperature and process of the reactor, providing computerized data and reporting. You should also consider other conditions which can affect your reaction such as photosensitivity for example – amber coating your jacketed reactor vessel may be required. Your reaction quality can be affected by the type of agitation used, the size and shape of the reactor, and the addition of baffles as all these conditions affect mixing capabilities. They control the heat of exothermic reactions or decrease the viscosity of highly viscous liquids. They are used in a diverse range of applications from pharmaceuticals to engine oil. Jacketed reactors enhance temperature control which in turn leads to enhanced product quality. The outer jacket serves as vacuum insulation, ensuring that the vessel stays at the desired temperature – and preventing condensation/ice formation at ultra-low temperatures. Single jacket systems use a chiller to circulate liquid all around the reactor whereas double jacket systems use the chiller to circulate the liquid through the inner jacket.
Temperature control jackets come in both single and double configurations (jacketed or vacuum jacketed). So, what is a jacket in the context of reaction vessels? Manufactured in a range of formats, sizes, and materials (typically glass or stainless steel) to suit the end-user’s chemistry, there are almost limitless options for customization. They have a plethora of uses in the chemical industry such as distillation, API manufacture, crystallization, extraction, and post-processing to name only a few. Given the variety of types of reactions carried out in chemical processing, reactors are made in a huge range of configurations, from a variety of materials. Reactors (reaction vessels) are containers in which chemical reactions are carried out. Jacketed Reactors are Revolutionary Pieces of Equipment
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In this article, we discuss some of the applications of jacketed reactors and how to get the best out of your system. Reaction vessels typically use cooling and/or heating jackets to achieve optimal temperature control: removing heat in exothermic reactions and increasing heat in endothermic reactions. It underlies critical safety and quality parameters and may ultimately mean the difference between the success or failure of the reaction. Jacketed reactors provide an excellent means of achieving reliable and consistent results, allowing scientists to scale up their reactions and increase yield from the process materials being utilized.Įvery good chemist knows the importance of accurate temperature management to a controlled reaction.